Value stream production systems engineered for quality, efficiency, and scale.
Acme Alliance's value stream production system is established to control process flow, reduce waste and improve quality. State of the Art Buhler Die Cast equipment provides the latest technologies and statistical-process control (SPC) methods.
Castings are produced on automated 530, 660, and 840 metric ton Buhler Die Casting equipment. Acme’s complete tonnage range is between 500 and 1,200 US. Production equipment is standardized worldwide. Ladle, shot, part extraction, and die spray are automated.
Post machining operations are produced in house within a given floor space. Large CNC machining and lathe work is produced on Mori Seiki machining centers. Smaller CNC work is produced on Brother machining centers. Dedicated machining equipment, including multi-spindle drill and tapping, are utilized where they add value.
Vibratory finishing, shot-blasting, roto deburring, and washing are performed immediately after cast and trim on right sized equipment assuring one-piece flow handled by a single operator.
Acme designs, builds and warranties die-cast tooling utilizing our in-house tool engineering staff and Magma Flow software. The majority of our tooling is built offshore to our die build standards and design.
By utilizing advanced simulation, we identify potential porosity or flow issues before steel is cut, ensuring first-time-right quality for complex geometries.
Standardized equipment platforms across all continents allow for seamless program transfers and supply chain redundancy.